Dalecoy, I also checked out my ISS today and it was as clean as could be. There was absolutely nothing within the rain gauge nor near the reed switch, other than a few minute flakes of dust (which I blew out). The cone was clear and there was not obstructions within the wire screen I put inside the cone itself.
It was worth verifying, at least. And by the way, I also use a wire screen - but I know that anything in the cone can cause differences in water flow (and the differences vary with wind and rain rate). And water flow variations actually cause variations in tipping-bucket measurements.
You're getting some interesting results. Note that it's possible to calibrate the two gauges to agree, given no-wind conditions and the same flow rate. The CoCoRahs (and Stratus) isn't much affected by flow rate, but wind has different effects because of the differing geometry. You won't get the same measurement from 4" and 8" gauges mounted next to each other, if there's a breeze. And of course, wind (and the effects thereof) varies with height above terrain.
It's not unusual to see variations of a few percent in precipitation measurements taken by 4" gauges from different manufacturers mounted adjacent to each other - nor to have that variation change depending upon the exact storm conditions.
I'll follow your adventures with great interest.